Posted by: tjdmobile | July 17, 2008

Ninja 250r Fender Mod – Eliminate

2007 Ninja 250r Fender Mod

2007 Ninja 250r Fender Mod

Now that I have had my bike awhile, and now that it’s out of it’s warranty, I am much more willing to do some modifications to it.  I am shying away from doing any mods which change the electrical system, or the strength of the bike in general though.

Today I decided to do a mod which will mostly eliminate the rear fender on this little Ninja.  There are people in both camps in regard to how they feel about that fender, however.  I wanted a slightly more modern look, as most newer sport bikes have minimal fenders, if any at all.  The stock fender is a large piece of black plastic which tends to turn gray over time anyway.  What I will give up in this mod is slightly better protection from water spraying up on me when riding in the rain.  To this date, I have not ridden in the rain, and have no intentions of doing so if I have any choice in the matter.

Making use of original plastic, not cut off in the mod

Making use of original plastic, not cut off in the mod

My mod required hacking up the original fender, and I don’t like to permanently destroy any part of my bike.  Because of this, I hunted around in our local motorcycle scrap yard and was fortunate enough to find a 2002 Ninja 250r which actually still had it’s original rear fender, so I snatched that up for $20 and got out the saw.

Unlike other mods of the fender for this bike which require metal brackets to hold the license plate, I left some of the plastic in place to hold the signals and license plate (see photos).  It is still plenty strong, and think it’s the better choice.

After some reading online about DOT rules, I decided against using the rear two pods (either side of the center brake light) to hold my signals.  Those pods originally held signals and had amber lenses for import into other countries.  DOT rules forced Kawasaki to move to external signals mounted to the fender.  I decided to keep brake lights in those pods instead, which makes you much more visible.  Also, I am able to aim the signal lights this way for the best appearance and visibility from the required 100 feet in daylight required by the Department of Transportation.

Close up shot with License Plate attached

Close up shot with License Plate attached

The original fender I removed is tucked away in a box, just in case when I go to sell this bike the buyer does not like this new look.

TJD

This is what is left from the cut

This is what is left from the cut



Responses

  1. Thom,
    Great article, one question though, did you move the tail lights to the back more as well?

    Thanks and keep up the good work!
    Dante del Pilar

  2. Yes, the lights went further back and up closer to the seat. I took a lot of time to make sure that the signals were level from the center-stand, and aimed correctly.

    So far, so good.

  3. ever since i got my ninja i hated this rear fender. i thought about hacking it up muself but didnt wanna take to it with a saw till i knew what it would look like. i think this fender looks great im gonna get to modifying it asap.

    good job… anymore tips?

  4. No real tips other than cut carefully and leave as much plastic as possible where you are placing the license plate. The mod worked perfectly, and the license plate mount is very solid. Aim your blinkers so that when standing 20 feet away, they are level and bright.

  5. This looks really good. I am planning on doing this tomorrow. Did you move the two signals up a bit?

  6. I moved the signals up, and back. Careful to aim those signal lights and make sure they are level though.


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